Date: May 2024

Custom Metallic Bellows for Gas Compression Trains

Industry: Oil & Gas – Onshore Processing Facility

Application: Gas Dehydration & Compression Unit

Region: GCC

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Challenge:

A major EPC contractor required high-performance expansion joints for a new gas compression facility operating under high pressure and temperature. The bellows needed to handle axial and lateral movement, accommodate cyclic thermal loads, and withstand corrosive sour gas conditions — all under a tight project schedule.

Solution Provided:

FlexiBel engineered and manufactured multi-ply Inconel 625 bellows with internal sleeves and reinforcing rings. These were designed as per EJMA and ASME B31.3 standards and underwent 100% dye penetrant and pneumatic testing. End connections included custom-drilled flanges to match existing pipework.

Why FlexiBel:

  • In-house design capability for high-pressure expansion joints
  • Rapid turnaround from design approval to dispatch (within 3 weeks)
  • Local manufacturing ensured compliance with project delivery timelines
  • All QA/QC documentation including PMI and hydrostatic testing submitted with delivery

Result:

The expansion joints were successfully installed without modification. System testing showed no leaks or misalignment. The project team reported zero issues during commissioning and appreciated the technical support provided by FlexiBel’s engineering team during fabrication and installation.