Products
Metallic Expansion Joints
Rubber Expansion Joints
Fabric Expansion Joints
Metal Hoses
Services
Engineering & Design
Inspection & QA
Comprehensive Audit
Field Services & Repair
Emergency & Turnaround Support

Comprehensive Audit

Operational Integrity Check

Expansion joints operate in demanding conditions where fatigue is inevitable. Without periodic evaluation, minor defects can escalate into failures that disrupt operations and inflate costs. Flexibel’s Independent Audit provides a full operational assessment, confirming joint condition, benchmarking performance, and supporting lifecycle-driven maintenance strategies.

Scope of Service

1

Condition Assessment

Audits begin with visual and dimensional checks, alignment verification, and material condition analysis. Surface wear, weld fatigue, or misalignment are flagged before they escalate into failures.

2

Performance Verification

Expansion joints under load are evaluated for leakage, deformation, and movement capacity. Where required, non-destructive testing (ultrasound, dye penetrant, PMI) confirms structural integrity.

3

Lifecycle Benchmarking

Operational data — cycle counts, temperature history, and vibration exposure — are compared against the joint’s design envelope. This benchmarking highlights overstressed or nearing-end-of-life components.

4

Documentation & Reporting

Every audit produces a structured technical report including findings, risk classification, and recommended corrective actions. This becomes a preventive maintenance record for EPCs, operators, and insurers.

FlexAudit™ — Preventive Assurance

FlexAudit™ is Flexibel’s structured audit program designed for expansion joints already in service. The program gives asset owners and EPCs a clear picture of joint health and actionable recommendations to prevent costly failures.

  • Scheduled on-site audits of operating joints.
  • Preventive maintenance plans with clear intervention timelines.
  • Full traceability and condition records for compliance and insurance.

Key Benefits

  • Prevent failures before they happen — detect cracks, leaks, and overstress early.
  • Optimize maintenance budgets — prioritize only the joints that need intervention.
  • Extend service life — proactive upkeep reduces replacement frequency.
  • Ensure safety & compliance — maintain defensible records for audits and regulators.

Add FlexAudit™ to your maintenance program and secure uptime with confidence.

Request FlexAudit Package